We work with sheet metal parts exclusively at my current job. We are attempting to inject Inventor into our manufacturing process.
-As far as creating the allowances for the flat patterns to be accurate, you have to get all of the options in the sheet metal styles set up correctly, including bend tables that match your tooling. The biggest difference between the ACAD flats and the Inventor flats, is that generally people do the ACAD flats with nominal measurements making the dimensions in the flat patterns nice whole numbers, Inventor works with actual measurements so the dimensions on the flat patterns are not nice whole numbers. You can chase this between the model and the flat pattern, either the model has odd dimensions with the flats showing whole, or vice versa the model with good whole dimesnions and the flats with the odd sizes.
A major problem we are having right now is the sink problem. In my attempts I have found about 3 different ways to model a S/S sink, but nothing I can generate an accurate flat pattern off of. Inventor has a real problem placing a "fold" over another fold at 90 degrees, i.e. at the bottom filleted corner.
Inventor constantly gives me messages about the unmanufacturablilty of the part I am trying to create, but I have sat with the guy at the break who is taking the ACAD flat pattern cutout, and folding it right up into a perfect sink.
In short, how do you create an accurate sheet metal sink flat pattern.
Open to any and all suggestions..

Bookmarks