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Proportional Fillets - Please Help Me


mattbarb

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Hi,

 

Im trying to get a proportional fillet. Ive set the outer fillet at 6mm but what would the inner fillet be?

 

Screen Shot 2013-01-18 at 12.01.11.png

 

If i do it by eye it looks off.

 

Its a simple extruded object.

 

Many thanks in advance

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The inner fillet should be equal to the outer fillet radius minus the distance from the outer edge to the inner edge. That's why the -114 mm answer above. If your outer fillet needs to be 6 mm, then your inner fillet just has to be big enough so there is no sharp corner. Anyway, if they are 120 mm apart nobody is going to "see" a proportion problem.

Try dividing 6mm by 120mm. .05 mm? If there is no mechanical reason for a fillet inside, I would not even bother. There is a limit to how tight a machine shop is going to cut an extrusion "gate"? "Mouth"? what is that thing they force the material through? 'pasta shape pattern'?

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