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Cutting Shape from Solid Object

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Hello everyone!



I am creating a concept car. I need to cut a piece about 1/4 of and inch from the car to make it a headlight cover. Once I can cut the piece out from the main car body for the headlight cover, I will apply clear Glass material and put it back on the same area where I cut it out.


Here is picture of the headlight of a car that I am trying to make:




What is the correct tool to cut from a solid object and control the thickness of the cut?


Thanks for any advice!


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